Autonomous Railcar Lid Control | RAYHAWK™ Automation

The Problem

The Risks in Manual Railcar Loading.

The Problem

The Risks in Manual Railcar Loading

Fall Hazards

Climbing railcars exposes workers to slips, trips, and falls from height.

Labor Shortages

Staffing gaps strain operations and limit capacity during peak loading demands.

Dust Exposure

Airborne particulates create respiratory risks and reduce visibility.

Weather-Related Injuries

Snow, ice, and extreme temperatures increase slips, strains, and contact hazards.

Weather Delays

Harsh conditions slow manual cycles and prolong railcar turnaround times.

Human Error

Manual lid handling leads to mis-latches, uneven fills, and rework.

The Solution

Advanced Automation for Railcar Loading.

Computer Vision System

An integrated set of cameras, sensors, and lighting detects railcar latch and lid positions. Using this data, the vision system drives precise mechanical control and enables the delivery of cavity inspection once the lid has been opened.

Intelligent Mechanical Gantry

Physical interaction with railcars is enabled by a series of motors that move the toolhead along X, Y, and Z axes. Our proprietary motion control algorithm acts as the brain of the system, combining RAYHAWK’s abilities to “see” and “move.”

Our engineering team designs each system to fit your facility’s layout, precisely integrating with existing spouts, platforms, and PLC systems with minimal site disruption.

Local Commissioning

Local installation teams complete deployment within eight weeks using regional expertise and site-specific knowledge.

No Downtime

System construction occurs alongside live operations without disrupting active load cycles or delaying railcar throughput.

Tech Integration

RAYHAWK integrates with existing PLC controls for a smooth handover with your current operators and loadout workflows.

Results.

Safer Operations

Workers stay on the ground, eliminating fall risks and reducing injury-related downtime.

Stronger Workforce Retention

Removing hazardous, physically demanding tasks creates a safer environment that employees want to stay in.

98% Lid-Handling Reliability

Delivers a proven 98% lid-opening and closing accuracy rate in snow, ice, heat, and debris.

Safer Operations

Our automated system uses advanced sensors and robotics for precise railcar alignment, optimizing loading and removing manual adjustments. This boosts efficiency, cuts labor costs, and enhances safety. StreaWorkers stay on the ground, eliminating fall risks and reducing injury-related downtime.mline your workflow, maximize throughput, and minimize risks. Discover the future of railcar loading with our alignment tech. Book a demo today!

Stronger Workforce Retention

Removing hazardous, physically demanding tasks creates a safer environment that employees want to stay in.

98% Lid-Handling Reliability

Delivers a proven 98% lid-opening and closing accuracy rate in snow, ice, heat, and debris.