Automated Railcar Loading
Eliminate fall-risk, shorten loading times, and  reduce labor with automated railcar lid control and integrated grain facility automation.
Speak With Our Team
Trusted by
Engineered for Safer, Higher-Throughput Grain Loading
RAYHAWK is an autonomous railcar lid handling system that uses machine learning, computer vision, and a robotic gantry to open, close, seal, and inspect railcars, without workers climbing on top.
Latch Detection
RAYHAWK detects the latch type and opens the latch.
Learn more
Opening & Closing
The robotic gantry system detects, opens, and closes the lid.
Learn more
Cavity Inspection
 Advanced sensing technology detects contents & reports findings.
Learn more
Advancing Industrial Automation
Advancing Industrial Automation
Technology Overview.
Cooking
Writing
Course
100
TOPICS
Writing
Writing
Course
100
TOPICS
Business
Business
Course
100
TOPICS
Business
Business
Course
100
TOPICS
Machine Learning Railcar Automation
Machine Learning Railcar Automation
Machine Learning Railcar Automation
Uses machine learning to identify, open, close, and secure railcar lids safely and autonomously.
Smart Integration
High-Precision Robotic Gantry System
High-Precision Robotic Gantry System
Delivers precise, repeatable railcar lid handling for reliable bulk material loading.
Remote Monitoring
Real-Time Remote Monitoring
Real-Time Remote Monitoring
Allows operators to monitor performance and receive real-time alerts remotely.
Intelligent Railcar Data Capture
Intelligent Railcar Data Capture
Intelligent Railcar Data Capture
Captures railcar content and cavity data to improve operations and loading accuracy.
All-Weather Industrial Design
All-Weather Industrial Design
All-Weather Industrial Design
Built to perform reliably in extreme temperatures, snow, dust, and harsh environments.
Load Safely. Ship Efficiently. Redeploy Scarce Labor.
Safety-first systems trusted by grain terminals to improve efficiency and protect workers.
900 lbs
of lid-opening power
-40 to +104F°
Weather reliability
+98%
Success rate
Safety
No one on top of railcars
Keep workers safely on the ground while our autonomous system handles railcar operations with precision and control.
Worker Retention
No one on top of railcars
Improve worker retention by eliminating hazardous and physically demanding tasks, keeping experienced operators on the job.
Efficiency
No one on top of railcars
Increase throughput and reduce delays by automating railcar handling, so staffing keeps pace with changing train schedules.
Lead the charge in building the elevators of tomorrow.
When you're performing the same tedious tasks, the repetitive nature of the job contributes to safety concerns. If you get complacent in a job that you're doing for 10 to 15 hours, you're more prone to injuring yourself and paying less attention to your actions. Those behaviors contribute to workplace injuries, and that's what we're trying to avoid with investments like RAYHAWK.
Man wearing an orange FS Grain hard hat and dark jacket with FS Grain logo, standing outdoors with grain silos in the background.
CEO at FS Grain
Collin Graves
Why Invest in RAYHAWK?
RAYHAWK modernizes your loading operations, strengthens workforce retention, and creates predictable, scalable throughput where it’s needed most.
SPEAK TO OUR TEAM
RAYHAWK In The Press

Questions? We've got answers.

Does RAYHAWK work in extreme weather or difficult environments?

Yes. RAYHAWK is engineered for extreme temperatures, snow-heavy regions, and hazardous industrial conditions. Research and development having been done in the Canadian prairies means that we know a thing or two about extreme temperatures.

How long does installation take?

Most installations can be completed within eight weeks depending on facility layout, integration requirements, and environmental conditions. RAYHAWK’s engineering team works with each site to ensure fast, low-disruption deployment.

How does RAYHAWK improve safety?

RAYHAWK removes workers from the top of railcars, eliminating fall-risk and exposure to hazardous weather or operating conditions. It also reduces strain and repetitive manual tasks, contributing to better workforce health and retention.

What is the ROI of implementing RAYHAWK?

Most facilities see ROI through:
-Fewer labor hours required per train
-Faster loading cycles and improved daily car counts
-Reduced downtime and fewer delays
-Lower safety-related costs
-Greater consistency and throughput

Exact ROI depends on rail volume, current staffing, and loading processes. For a formal quote, please contact our team.

How does RAYHAWK support workforce retention?

By eliminating dangerous, physically demanding tasks, RAYHAWK reduces job fatigue, injury risk, and turnover. This helps facilities keep experienced staff and reduce hiring pressure during labor shortages.

How much does a RAYHAWK cost?

There’s not a one-size-fits-all answer to this question due to the complexity of the system. RAYHAWK’s cost varies based on each site's individual needs and installation requirements. Contact our team in order to receive a formal quote.

What industries use RAYHAWK?

RAYHAWK is built for harsh, high-throughput environments, including agriculture, grain handling, mining, bulk material loading, and industrial rail operations. Any site that loads bulk materials into top-hatch railcars benefits from automation.

What kind of maintenance does RAYHAWK require?

RAYHAWK is designed for high reliability with minimal maintenance. Routine service includes checking sensors, lubrication, and periodic inspection of mechanical components. Remote diagnostics and updates are available, and we ship replacement parts directly to your site if ever necessary.

What training is required for operators?

Minimal training is needed, and is something RAYHAWK provides as part of our installation timeline. Operators learn how to initiate cycles, review inspection data, and interact with the control interface, resulting in a RAYHAWK Operation Certification.